Rigging of a 245-Ton Reactor for the Steel Industry in Northern Mexico

 

At the core of Mexico’s steel industry expansion, precision and strength are non-negotiable. A massive, critical component required in-plant positioning and handling under highly demanding conditions. With a weight of 245 tons and over 31 meters in length, the maneuver represented a large-scale challenge. For this mission, Tradelossa was selected as the expert company in heavy rigging and industrial lifting for the rigging of a 245 tons reactor in northern mexico.

 

Technical Challenges and Critical Conditions:

  • Oversized dimensions: 31 m long, 7 m wide, 7.5 m high.
  • Critical weight: 245 metric tons.
  • Confined work area within an active industrial site.
  • Installation over a controlled surface with no margin for onsite adjustments.

 

Applied Solutions with Technical Details:

The operation was carried out using the GANTRY SBL1100, a hydraulic lifting system capable of hoisting up to 1,100 tons with millimetric precision.
A side shift system was deployed for final positioning onto its base.

Internal transport from the receiving zone to the rigging area was achieved using multi-axle modular hydraulic platforms, designed to maneuver through tight and irregular industrial paths.

 

Proprietary Technology and Process

  • Hydraulic gantry system with pressure sensors and remote operation.
  • Pre-execution planning with movement simulation in controlled environments.
  • On-site technical supervision throughout the entire maneuver.
  • Certified rigging engineering, developed by Tradelossa’s internal specialists.

Project Conclusions:

  • Final positioning achieved within a 5 mm tolerance.
  • Zero incidents during the operation.
  • Total execution time: under 6 hours from setup to placement.

“The maneuver was smooth and well-coordinated across teams. The side shift system was essential for final alignment without repositioning the gantry.”

 

Tradelossa as key factor for your project’s success:

✅ Experts in complex rigging for industrial environments.

✅ Specialists in handling oversized and ultra-heavy components.

✅ Our years of history and experience in energy, industrial, and steel sector projects.

✅ Advanced equipment and certified technical crews.

 

In industrial projects, moving oversized components requires more than strength — it demands strategy, accuracy, and proven experience.
Tradelossa delivers all three.

Tradelossa – Project Cargo in Mexico
52 years, moving the industry.
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